DIGITAL TWINS FOR MACHINE & PLANT ENGINEERING

For sales visualization, concept simulation, training of AI, virtual commissioning & as real-time 3D HMI

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Realvirtual.io erweckt Anlagen und Maschinen durch digitale Zwillinge für Vertrieb, Simulation und virtuelle Inbetriebnahme mittels Echtzeit-3D-HMI zum Leben, basierend auf der Unity-Engine.

Digital twin

Realvirtual.io brings systems and machines to life with digital twins for sales, simulation and virtual commissioning using real-time 3D HMI. Based on the Unity Real Time 3D Engine, it is characterized by open source code, physics simulation and gaming performance. It also enables license-free use on various platforms such as Windows, Linux, Mac, iOS, WebGL and Android, which ensures a comprehensive and flexible application.

For mechanical engineering

Realvirtual.io Professional is tailor-made for mechanical and plant engineering, supporting the direct, update-capable import of CAD data from various formats. The platform is characterized by its open interfaces, which ensure seamless compatibility with leading automation systems such as Siemens, Beckhoff, Rockwell, ABB, Universal Robots, Schneider, Denso and others.

1

Reduced commissioning time

Virtual commissioning

Virtual commissioning not only shortens on-site commissioning, but also leads to significantly lower costs, shorter project runtimes and higher software quality.
By simulating and testing all relevant processes in the digital twin in combination with the original control system, errors can be detected and rectified at an early stage.
This reduces risks during real commissioning and increases the reliability of the entire system.

Individual business models

Realvirtual.io goes beyond a simple tool for virtual commissioning. The digital twin opens up customized business models, supported by the open Unity game engine and embedded in an extensive ecosystem.

Realvirtual.io bietet mehr als ein Werkzeug zur virtuellen Inbetriebnahme. Der Digitale Zwilling ermöglicht maßgeschneiderte Geschäftsmodelle, unterstützt von der offenen Unity-Game-Engine und einem umfangreichen Ökosystem

For all platforms

The digital twin, compiled from a single project, can be used universally on almost all systems – including Windows, Linux, WebGL, iOS, Mac, Android as well as VR and AR devices. Each system receives an original, native application. This comprehensive platform support is completely license-free for the compiled version, enabling easy deployment and use across a wide range of devices.

AI training, testing and operation

Accelerate your industrial AI journey with realvirtual.io AIBuilder.
From generating large amounts of training data to testing in a fully interactive digital twin environment, AI development has never been easier.
Seamless integration with real-world automation systems via our interfaces means you can train, test and deploy your AI models faster than ever before – ensuring they are ready for industrial requirements.

AIBuilder utilizing Deep Learning with YOLO-based CNN architecture, allowing one-click training and ONNX model deployment for vision systems or custom industrial apps.

Areas of application of the digital twin

01

High-end 3D visualization for automation solutions and virtual commissioning in mechanical engineering.

02

Support for collaborative engineering, user training, virtual reality and augmented reality.

03

Virtual commissioning, Vision AI training and testing of control technologies with 3D models in realvirtual.io.

04

3D HMI development and integration of the digital twin into in-house solutions.

Material flow simulation

realvirtual.io Simulation, based on the Starter or Professional versions, is aimed specifically at system integrators. It offers a parametric library for the simulation of physical and path-based material flow systems such as accumulation conveyor technology, driverless transport systems, power & free systems and sorters. This solution facilitates the visualization, simulation and virtual commissioning of conveyor technology systems, optimized for efficiency and realism in the planning phase.

VR and AR Experience

With Unity as the basis, realvirtual.io guarantees first-class VR and AR experiences. The digital twin is compatible with leading devices such as Hololens, Meta Quest, Magic Leap and the new Apple Vision Pro. Immerse yourself in a new dimension.

Mit Unity als Basis bietet realvirtual.io erstklassige VR- und AR-Erlebnisse. Der Digitale Zwilling ist kompatibel mit führenden Geräten wie Hololens, Meta Quest, Magic Leap und Apple Vision Pro

CAD data as a basis

With CADLink, realvirtual.io Professional has an interface for importing CAD data in STEP and 3MF format, which enables flexible CAD integration. Changes made by designers are displayed in the hierarchy and the 3D model in Unity can be updated automatically when design changes are made. Thanks to the PIXYZ included in Unity Industry, almost all common CAD formats can be imported natively.

Range of functions

CAD interfaces

Step and 3MF updateable CAD interface is included Additional interfaces based on PixYZ to Solidworks, Solidedge, NX, JT, Parasolid, Catia, ProE-Creo, Autocad

Interfaces for automation

Siemens Simit (Profibus, Profinet), Siemens PLCSimAdvanced, Siemens S7-300 and S7-1500 (TCP-IP), Beckhoff TwinCAT ADS, TwinCAT HMI (Websocket), EthernetIP (Allen Bradley / Rockwell, Omron, Schneider), OPCUA, Modbus, Denso Robotics, ABB RobotStudio, FMU/FMI, MQTT, UniversalRobots, RobotDK

Mechatronic components

Components for drives, gears, sensors, grippers, cylinders, buttons, lamps, signals, etc.

License-free transfer

License-free distribution of the digital twin under Android, IOs, Windows and on the web (standard Unity functions).

Get started with your own digital twin

You can obtain realvirtual.io via the Unity Asset Store or directly from us. Please note the Asset Store license conditions and our license conditions. A valid Unity license is required to use the realvirtual framework. Unity is NOT part of our scope of delivery. Unity is free for some private and non-commercial purposes. Further information can be found on the Unity product page. Choose between realvirtual.io Starter, realvirtual.io Professional, the Conveyor Library or the Professional Research & Education Bundle.

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realvirtual.io Starter

10€

Price net, plus VAT.

Complete realvirtual.io basic framework

Siemens S7 TCP-IP interface included

Access also to Siemens hardware controllers (S7-300, S7-400, S7-1200, S7-1500, Sinumerik and Simotion)

realvirtual.io Professional

895€

Price net, plus VAT.

Preferred support

CADLink CAD interface based on STEP and 3MF format

Siemens S7 TCP-IP interface included

Access to Siemens hardware controllers (S7-300, S7-400, S7-1200, S7-1500, Sinumerik and Simotion)

Additionally OPC UA Client, Simit, PLCSimAdvanced, RoboDK, Modbus, TwinCAT, ABB RobotStudio, FMU/FMI interface, MQTT, EthernetIP and UniversalRobots interface

Visual programming with PlayMaker

realvirtual.io Simulation

540€

Price net, plus VAT.

Fully parametric conveyor technology library

Simulation and virtual commissioning

Starter or Professional required as a basis

Physical simulation of conveyor technology

Path-based simulation for AGV systems

SnapPoints

Open source code and expandable

Linear conveyors, curve conveyors (belt/roller)

Directional rollers & chain ejector

Shoe sorter & crossbelt sorter

Line and curve (path-based)

Source, sink

Research and Education Bundle

2100€

Price net, plus VAT.

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Preferred support

For institutes, student groups, classrooms 20 Game4Automation professional licenses (including CADLink, OPCUA, TwinCAT, etc.)

STEP CAD interface

Only for research and education

Training and services

For an optimal introduction, we provide free realvirtual.io webcasts and paid training courses on the use of realvirtual.io.
If you have any questions, please use our contact form.

Are you planning to develop your own solution that combines automation, mechanical engineering and Unity?
Contact us to realize your vision!

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Technology partner

Service Partner

Sales partner

North America

Japan

Technology partner

Service Partner

Sales partner

North America

Japan

Real time 3D with Unity

Unity, at the core of our solutions, is a revolutionary 3D real time engine known for its performance, flexibility and ease of use in many areas outside the gaming industry. It enables the realization of sophisticated digital twins and interactive 3D applications, allowing us to redefine the boundaries of digital twins for mechanical engineering and offer our customers tailor-made, innovative solutions.

Mission and contact

With 18 years of experience, realvirtual.io, a brand of realvirtual GmbH, is revolutionizing the market by using the open Unity Real Time 3D framework and its extensive ecosystem. This provides a platform that drives digital twin technologies through unlimited extensibility, enabling the transformation of CAD data into customized, interactive 3D models for sales, simulation and virtual commissioning.

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